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Products | Equipment | Continuous Casting | Autocaster Ultra/PC
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System Print

Developed specifically for Polymer Concrete manufacturing applications.



The Autocaster Ultra/PC (Polymer Concrete) version of a continuous casting machine automates the production of polymer concrete matrix for cast polymer concrete manufacturing of a variety of durable cast products.


At left: Autocaster Ultra/PC continuous casting system is shown at left, equipped with optional fiberglass strand chopper.


Now choose from two different polymer concrete Autocaster systems - depending on your needs!

Replacing manual mixing with the Autocaster can significantly increase productivity, cut material costs and improve quality - all leading to increased profits for the manufacturer. Our many years of experience with continuous casting machines and cast polymer manufacturing equipment have led to innovative improvements that have been incorporated into the Autocaster continuous casting machine product line.


Standard Features:

The base Autocaster Polymer Concrete machine includes:

  • Choose from two machines - select which machine based on your matrix output needs - up to 100 lb (45kg) per minute matrix production with our standard machine, or up to 250 lb (113kg) per minute output with our higher throughput 250 lb machine!
  • Recipe-based matrix control with on-the-fly adjustments for resin %, catalyst % and matrix output
  • High-efficiency, easily replaceable Tungsten Carbide coated separate component mixing auger and case hardened mixing barrel
  • Three filler metering hoppers standard (more can be added)
  • Inverter-controlled motors for all raw materials
  • Accurate filler metering augers with integrated anti-bridging devices
  • Integrated resin heating system
  • Totalizer for all raw materials
  • Precision gear pumps for resin, catalyst and base-color
  • Single Base Color system with remove base-color pump, with modular base-color system options (see below)



  • Additional metering hopper - #30ACFH
  • Add additional Base Color capability (beyond 1 base color provided in standard configuration) - to add 1 additional Base Color (#CMBCS-1C), to add 2-Colors (#CMBCS-2C), to add 3-Colors (#CMBCS-3C)
  • Filler flow system for difficult to meter fillers
  • Variety of Ground Hoppers and Bulk Bag Suspenders available (choice depends on desired capacity, filler material and filler particle size)
  • Fiberglass Strand Chopper - #700CA
  • Cobalt Unit - #151000
  • Matrix batch meter with run-time reset for accurate mold filling
  • Expanded Heater Option - #163500



Up to 100 pounds (44kg) per minute
Case hardened barrel
High efficiency, variable speed mixer
230 Volt AC TEFC or optional explosion proof
Mixing unit – 7.5 HP
Raw material feed units - 3/4 HP
Thermal pump unit - 1/2 HP
Three Filler (Metering) Hoppers standard
Inverter controlled adjustable output 4 - 100 pounds (10 - 44 kg)/min
Hopper capacity 4 cubic feet (0.113 cubic meters)
Integrated anti-bridging device for polymer concrete
Maximum 2500 centipoise promoted polyester resin
Overpressure sensor and bypass
Inverter controlled adjustable output 1.5 to 15 lbs/min.
Integrated recirculating thermal fluid based heat exchanger with 12kW heater
Gravity feed resin input
Precision gear pump
Overpressure sensor
Recirculating system with dual electronic flow sensors and visual display
Inverter controlled adjustable output 10 to 300 grams/min.
Storage capacity of 5 gallons
One Base Color feed system standard (up to 3 additional can be added)
Precision gear pump
Uses liquid paste pigments up to 2500 centipoise
Inverter controlled adjustable output 0.1 to 1.0 lbs/min.
5 gallon storage tank
Dual cleaning system – internal and recirculating.
Air purge included
Internal cleaner 5 gallon storage, Recirculating cleaner 15 gallon storage
Recommended for use with DBE (Marblewash or equivalent)
Emergency flush valve
LCD Display and Keypad
Recipe presets with on-the-fly adjustments for resin, catalyst and output
Control panel mounted on adjustable arm
Integrated rate display and totalizers
Optional additional raw material feed systems
230/380/480 Volt, 3-Phase, 50/60 Hz, 80 amps max. Specify voltage.
24VDC control circuit
90 psi, 20 CFM
54” wide x 80” deep x 112” high (137.2cm x 203.2cm x 284.48cm)
3500 lb (depending on configuration)



Product Bulletin - Autocaster Ultra P/C (for Polymer Concrete manufacturing)

Order Information:
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System (100lb/45kg per minute) output - #1000PC3H
Autocaster Ultra/PC (Polymer Concrete) Continuous Casting System (250lb/113kg per minute) output - #1000PC250
  • Matrix batch meter with run-time reset for accurate mold filling
  • Additional metering hopper - #30ACFH
  • Add additional Base Color capability (beyond 1 base color provided in standard configuration) - to add 1 additional Base Color (#CMBCS-1C), to add 2-Colors (#CMBCS-2C), to add 3-Colors (#CMBCS-3C)
  • Fiberglass Strand Chopper - #700CA
  • Cobalt Unit - #151000
  • Expanded Heater Option - CALL



Replacement Parts for Autocaster™ systems:



Learn more about polymer concrete manufacturing applications.


Equipment Requirements: All Models should be hard-wired to an appropriate circuit by a qualified electrician to meet your local electrical codes. Additional controls may be necessary to meet your local regulations. Any additional requirements needed to deem this equipment operational will be obtained by buyer at buyer’s expense.



new LCD Screen Protectors for Autocaster Ultra

Gruber LCD Screen Protectors for Autocaster Ultra casting machinesAvailable for Autocaster Ultra and Autocaster Economizer models!

  • Extend the life of your touchscreen and keep it looking like new!
  • Long lasting protection against dust, scratches and gouges.
  • Abrasion and chemical resistant to protect the LCD screen. Now clean matrix off the screen protector with acetone!
  • Anti-glare film provides added screen contrast and brilliant colors.
  • Installs easily, removes cleanly without leaving residue.
  • Filters out 99% of UV light from reaching your screen or reflecting to your eyes.
  • Reduce expensive service calls or touch screen replacements due to screen damage
 LCD Screen Protector Order Informaton:
  • For Autocaster Ultra/PC systems from 2015 and newer (fits TP1500 screen) - Order No. 166117  - $24.00
  • For Autocaster Ultra/PC systems pre-2015 (2014 and earlier) (fits MP370/377 screen) - Order No. 166120 - $15.50